Product Details
The tunnel kiln represents the pinnacle of brick-making technology, offering a continuous firing process where clay products are transported through a long, horizontal tunnel on specialized cars. Firing occurs precisely at the tunnel's central point.
This advanced technology excels in firing diverse clay products, providing superior control over the firing process, and ensuring consistently high-quality output.
- Fires a wide variety of clay products.
- Offers precise control over the firing process.
- Ensures high-quality finished products.
- Continuous operation for high throughput.
Target Industries & Applications: Brick manufacturing, ceramic production, construction materials.
- A tunnel kiln typically consists of the following main parts:
- (1) The main structural part of the tunnel kiln, usually an elongated passage with tracks or rollers inside to support and move the green bricks.
- (2) The first zone that the green bricks enter after entering the kiln body, where the temperature gradually increases to remove moisture from the bricks.
- Firing Zone: The core area of the tunnel kiln, with the highest temperature, where the bricks are sintered.
- Cooling Zone: The zone where the fired bricks are cooled down gradually to a temperature suitable for unloading.
- Combustion System: Provides the heat required for firing, usually including burners, fuel supply systems, and exhaust systems.
- Ventilation System: Controls the airflow inside the kiln to ensure complete combustion and uniform temperature distribution.
- Drive System: Used to move the green bricks through the kiln, usually including motors, chain drives, or roller drive devices.
- To ensure the efficient operation and long service life of tunnel kilns, regular maintenance and care are necessary:
- Regularly inspect the kiln body for cracks, deformations, or other damage, and repair them in a timely manner.
- Clean the combustion system regularly, including burners and fuel supply systems, to ensure complete combustion.
- Ensure that the ventilation ducts are unobstructed and check the normal operation of fans.
- Inspect the operation of the drive system, including motors, chains, or roller drives, and lubricate and replace worn parts in a timely manner.
- Regularly calibrate temperature sensors and control systems to ensure accurate temperature control.
| Tunnel Inside Width | Height of Above Kiln Car Surface | Daily Capacity | 10,000 Brick Firing Fuel Consumption |
|---|---|---|---|
| 2.4 m | 1.6~2 m | ≥80,000 pieces | < 49X 10^6 KJ |
| 3.5 m | 1.6~2 m | ≥150,000 pieces | < 49X 10^6 KJ |
| 4.6 m | 1.6~2 m | ≥200,000 pieces | < 49X 10^6 KJ |
| 6.9 m | 1.6~2 m | ≥300,000 pieces | < 49X 10^6 KJ |
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